生产流程




原材料筛选-切料-锻压-强力冷旋压-强化T6热处理、精密数控机加工-机加工成产线-抛光

① 严格的原材料筛选。原材料的质量将决定最终产品的质量。
来自英国的光谱分析仪,德国晶相显微镜和拉伸试验机,对每个原材料的化学成分,晶相组织、机械性能进行360度检测,随后超声波探伤仪进行探伤全检,确保原材料无缺陷。
② 切割工艺
镁卡拥有世界先进水平的切割工艺,满足对产品的自动化,高精度切割,来自德国的摩森那全自动切割机使每件产品的重量差控制在±0.1kg,精确实现了生产工艺所要求的重量和尺寸。 3.加热工序 铝棒依托日本三建公司的技术和东大传感器加热炉获得最佳可锻温度。
③ 加热工序
铝棒依托日本三建公司的技术和东大传感器加热炉获得可锻温度
④ 锻压过程
高达1万吨压力的锻压机,产品获得更加致密的组织结构,从而提升产品性能。
⑤ 强力冷旋压
世界品牌德国LEIFEID旋压机自动完成冷旋压过程。
⑥ 加强型T6热处理技术
通过日本三建公司设计制造的加强型T6热处理炉对旋压毛坯进行连续高温固溶,淬火,低温时效,一体式热处理系统处理后,使产品内部的铝合金系统更具稳定性,大幅提升轮毂的机械强度和硬度。
⑦ 机加工生产线
台湾远东数控双刀塔车床,一次性加工完成机加工程序,大大提升了产品的动平衡性能。

⑧ 抛光
来自西班牙奥普特公司的自动化抛光系统实现全自动精细抛光,使产品更安全,更稳定,更环保。

Production process


Cutting-forging press- strong cold spinning-enhanced T6 heat treatment and precision CNC machined-surface treatment. 1.The most critical material selection. The quality of raw material will decide the quality of final products.


Thorough examination of British –made OSA ( Optical Spectrum Analyzer), Germany metallurgical microscope and tensile testing machine, ensuring the chemical component, phase organization and mechanic property all meet the standard. Ultrasonic flaw detector tolerates no flaw of the raw material.


2.Cutting process.


World–leading automatic and high precision cutting machine from German Moessner, enables each product’s weight difference within ±0.1kg, aluminum bar cutting technology meets production standards with precision.


3.Heating process:


Using Japan Sanken technology and Dongda Sensor furnace manage the aluminum bar reach the best forging temperature.


4.Press forging:


More than 10 000 tons forging press machine, fully ensures the work blank with more compact structure and much better performance.


5.Strengthened Cold Spinning:


The top brand of the world-German LEIFELD spinning machine, completes the cold spinning process automatically.


6.Enhanced T6 heating treatment:


Japan Sanken stepwise thermal treatment furnace completes the high-temperature solution treatment, quenching and low-temperature hardening process. An all-in-one systematic thermal treatment stabilizes the product inner structure of mechanical strength and solidity.


7.Machining production line:


Taiwan Far East digital dual-blade turret lathe, processes in one go, thus make the product dynamic balance greatly improved.


8.Final polish:


Automatic system polish machine from Spain Autopulit gives final excellent polish. The polished products are safer, more stable and more environmental protective.















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